Capabilities
From a single broken part to a full product line — handled.
The engineering experience to solve the problem, plus the equipment in-house to actually make the parts. That combination is what lets us take your project from physical object to finished solution without a string of vendors in between.
Capabilities At A Glance
You don't have to know the answer. Just describe the goal.
Most of our customers aren't engineers. They have a broken part, an idea, a finished product to copy, or a problem they need solved — and no idea whether the answer is scanning, CAD, prototyping, manufacturing, or some mix of all four.
That's our job. Tell us what you're trying to accomplish in plain language. We'll figure out the right path, explain it back to you simply, and quote it clearly — before any work begins.
- Whether your part needs to be scanned, drawn from scratch, or both
- Whether a prototype is worth doing before manufacturing
- The fastest, lowest-cost path to a working part
- Whether we should make it for you, or hand off a file you can use anywhere
Equipment
The shop behind the work.
A serious investment in the machines and measurement tools that let us turn ideas into real, repeatable parts — fast.
Production Systems
- 2× Bambu Lab H2D with AMS Pro
- 10× Bambu Lab P1S with AMS
- Printatron GX2800 Industrial Large-Format 3D Printer
Scanning Systems
- Revopoint TrackIt Laser 3D Scanner
- Creality Raptor Laser 3D Scanner
- Precision Measurement Equipment
Flagship Equipment
Printatron GX2800
Our industrial large-format 3D printer with a 700 × 2200 × 840 mm build volume. The GX2800 lets us manufacture full-size automotive aero, tooling, molds, and prototype components that exceed the limits of standard desktop printers.
How A Project Runs
Understand → Design → Prototype → Deliver
Understand
We start with a real conversation about what you're trying to build, fix, or replace — and what success actually looks like.
Capture & Design
If you have a physical part, we digitize it. If you have an idea, we draw it. The result is a clean design we can build from.
Prototype
We make a real, functional version so you can hold it, test it, and make sure it works before committing to production.
Deliver
We refine, manufacture, and hand off finished parts — or a production-ready design file — depending on what you need.
How We Help
Where LZR plugs into your project.
Product Development
We take ideas, sketches, and rough concepts and turn them into real, manufacturable products — handling the engineering work so you don't have to staff up a team to do it.
- Concept Development
- Design for Manufacturing
- Functional Prototyping
- Product Refinement
- Production Documentation
- Launch-Ready Files
Reverse Engineering & Replacement Parts
Discontinued, broken, undocumented? We capture the part as it exists today and rebuild it as a clean, modern, reproducible design — with improvements where it makes sense.
- Discontinued OEM Parts
- Restoration Components
- Custom & One-Off Parts
- Fitment Validation
- Improved Replacements
- Digital Archiving
Prototyping & Iteration
Hold your design in your hands before you commit to tooling. We turn around real, testable prototypes fast — so you catch fitment and function issues early, not after a production run.
- Form & Fit Prototypes
- Functional Prototypes
- Mounting & Bracket Validation
- Fast Design Iteration
- On-Vehicle Test Parts
- Pre-Production Samples
Manufacturing Support
Need 5, 50, or 500 of something? We handle short-run and low-volume production for parts that don't justify investing in tooling — and bridge you from prototype to finished hardware.
- Short-Run Production
- Low-Volume Manufacturing
- Tooling & Fixtures
- Brackets & Mounts
- Custom Aero & Body Components
- Specialty Hardware
Automotive, Marine, Powersports
Our background is in vehicles — performance, restoration, custom builds, and specialty equipment. That experience shows up in how we design and validate parts that have to actually live in the real world.
- Intake & Aero Components
- Custom Body & Bumper Parts
- Suspension & Mounting
- Restoration Parts
- Marine Components
- Race & Track Hardware
Custom Machine & R&D Work
Beyond parts, we develop custom production equipment, automation, and specialty motion systems for clients who need a one-off solution that doesn't exist off the shelf.
- Machine Design
- Custom Manufacturing Equipment
- Motion Control Systems
- Automation Builds
- Specialty R&D Projects
Scan & Reverse-Engineering Library
A working catalog of parts we've scanned, redrawn, and produced.
Real captures from in-house projects on the Mercedes R129 platform — from full bumpers and side skirts to discontinued service parts.
Full mesh capture of OEM AMG-1 front bumper for reproduction & fitment validation.
Watertight STL derived from laser scan — ready for CAD reference and tooling.
Reverse-engineered CAD generated from scan data of a rare Brabus front bumper.
Production-ready scan file used to develop a bolt-on reproduction.
OEM tow cover scanned then 3D printed as a direct-fit replacement part.
Failed OEM bushing reverse-engineered and redesigned for improved durability.
Frequently Asked Questions
Common questions, answered.
Question we didn't answer?
Start Your Project
Have a part, a problem, or an idea?
Tell us what you're trying to build, fix, or replace. We'll talk through it, lay out the most practical path forward, and get you a real plan — usually within one business day.
Start a Project
From physical object to finished solution.
Tell us what you're trying to build, fix, or replace. We'll come back within one business day with a clear plan, timeline, and price.